Дом

блог

ПРИЛОЖЕНИЯ

  • Why and Where are Tilt Sensors Used
    Why and Where are Tilt Sensors Used Mar 24, 2025
    Key PointsProduct: Tilt Angle Monitoring SensorsFeatures: Monitors tilt angles to prevent accidents and ensure equipment operation Wireless transmission via IoT (Bluetooth, ZigBee) Durable, industrial-grade design (IP67, low power, zero drift) Real-time voltage output (0-10V,0.5-4.5V, 0~5V options) Optimized for harsh conditions Applications: Marine: Monitors ship stability Construction: Measures machine tilt Infrastructure: Tracks building and bridge tilt Tree Monitoring: Detects tree movement post-storm Gate Monitoring: Ensures proper gate operation Advantages: High precision (0.01°) Reliable in extreme conditions Suitable for multiple industries   1. Why do people monitor tilt angles? The world is constantly changing, and the tendencies of different objects and machines can provide insight into worrying trends and potential future problems. There are many reasons why people need to monitor the Angle or degree of inclination. Avoid accidents and injuries One reason is that it can help prevent injuries and avoid accidents. When people work on the slope, they need to pay attention to the Angle of the slope to ensure that they do not slip. If the Angle is too steep, it can cause an avalanche, which is very dangerous. Ensure the normal operation of the device Another reason to monitor the tilt Angle, or tilt, is to make sure the equipment is working properly. For example, if a machine is not level, it may not work properly. This can be dangerous for the person using the device and the people around it. 2. Where can the tilt sensor be used? Tilt sensors can be used in many applications, such as the Marine industry, construction industry, infrastructure monitoring, etc. Marine industry Tilt sensors can be used on ships to measure ship roll and pitch. This information can be used to improve the stability of the ship and avoid capsizing. Construction industry In many construction machines, such as excavators and bulldozers, tilt sensors can be used to measure the Angle of the machine blade or bucket. This information can be used to automatically adjust the position of the blade or bucket, or to provide feedback to the operator. Infrastructure monitoring Tilt sensors can be used to monitor the status of infrastructure such as Bridges and buildings and alert authorities to potential hazards, such as leaning towers. By continuously monitoring the tilt of the structure, the sensors can detect even the smallest changes that could indicate a problem. In the event of a potential accident, sensors can provide critical information that can be used to evacuate people and take other safety measures. Tree bend monitoring Some trees may fall after storms, typhoons or other natural disasters. Tilt sensors can be installed at a certain height on these trees to monitor their x, y, and z values in real time. This can provide insights into tree tilt and movement and help make timely, effective decisions to protect trees and people. Gate monitoring In car parking lots and parking garages, the normal operation of road gates is crucial to the normal toll collection. The tilt sensor can be installed in the guardrail housing, especially suitable for the guardrail Angle measurement and movement detection, to determine whether the guardrail is dropped, bent or broken, if there is a trigger alarm, so that maintenance personnel can take measures in time. Ensure regular charges. 3. Summary Micro-Magic's T7000-K precision up to 0.01°, the use of advanced Internet of Things technology Bluetooth and ZigBee(optional) wireless transmission technology, all internal circuits are optimized design, using industrial MCU, three-proof PCB board, imported cables, wide temperature metal shell and other measures, Improve the industrial level of products. Good long-term stability, zero drift small, can automatically enter low-power sleep mode, get rid of the dependence on the use of the environment, equipped with IP67-rated housing, so that it can withstand harsh conditions and still work normally. The optimized internal design of multi-layer structure, sealing ring, and three anti-coating further enhances the waterproof and dustproof capability. The T7000-I voltage uniaxial tilt sensor is an analog voltage uniaxial tilt sensor. The user only needs to collect the sensor voltage value to calculate the tilt Angle of the current object. The built-in (MEMS) solid pendulum measures changes in the static gravity field, converts them into changes in inclination, and outputs them via voltage (0~10V, 0.5~4.5V, 0~5V optional). The product adopts the non-contact measurement principle and can output the current attitude and inclination Angle in real time. If you would like more technical data, please feel free to contact us.
  • Why is Tilt Sensor Used?
    Why is Tilt Sensor Used? Mar 24, 2025
      Key PointsProduct: Tilt Sensor (Inclinometer)Features:• Measures angle and slope• Single-axis, two-axis, or wireless options• MEMS or gyroscope-based• Low power, battery-operated options• Built-in protective functions Advantages:• High accuracy (up to 0.1°)• Compact, lightweight, energy-efficient• Anti-vibration, waterproof, dustproof• Wireless models reduce wiring and interference• Supports real-time remote monitoring Applications:• Robotics, marine, industrial vehicles, aerospace• Safety systems, mobile phones, ski slopes   Tilt sensors are also known as inclinometers. They are a type of position sensor used to measure the Angle or slope of an object.Inclinometers are one of the most common types of position sensors and are widely used in many industries.   1.Tilt sensor application Tilt sensor Angle and slope. So anything that works on Angle will use a inclinometer sensor or a rotary position sensor.Some sample applications include:Robotics: Tilt sensors are used to sense the Angle of the robot arm to ensure that the arm movement is in a precise position.Marine applications: inclinometer sensors are used in a variety of Marine applications, especially boom Angle sensing.Industrial vehicles: In industrial vehicles, tilt sensors are used to monitor tip protection and for a variety of applications in cranes and construction vehicles.Aerospace: tilt sensors are used for aircraft orientation and applications on the red arrow.Industrial applications: Platform leveling is a popular application in the industrial sector that uses inclinometer sensors.Safety: Tilt sensor Monitors security camera Angle sensing and mobile safety systems.Mobile phones: Mobile phones are integrated with a very small tilt sensor that changes the orientation of the screen depending on how the phone is held.Measure ski slope: for safety reasons. 2.How the tilt sensor works There are different types of inclinometer sensors, and they work slightly differently.A simple tilt sensor works by using a metal ball that connects two pins and moves within the sensor. When the sensor is tilted, the ball moves position, which connects the circuit that turns the sensor on or off.More sophisticated inclinometer sensors use an internal gyroscope to measure the direction of the gravitational pull to determine the orientation of the device. Micro-Magic's tilt sensor is actually the use of MEMS plus meter in the static state can measure the principle of angular velocity. At present, there are conventional (single-axis), dynamic (two-axis), wireless inclinometer sensors, wired and wireless have their own advantages and disadvantages. We can choose the model according to the application scenario and accuracy requirements. The single-axis T70-A, with an accuracy of 0.2°, is a very popular one with a wide range of applications. Is a very good choice, wireless T7000-K, accuracy up to 0. 1°, is an ultra-low power, small volume, high-performance wireless inclinometer sensors, for industrial applications users do not need power supply or real-time dynamic measurement of object attitude Angle needs. Using lithium battery power supply, based on the Internet of Things technology Bluetooth and ZigBee(optional) wireless transmission technology, all internal circuits are optimized design, using industrial MCU, three-proof PCB board, imported cables, wide temperature metal shell and other measures to improve the industrial level of the product. Good long-term stability, zero drift small, can automatically enter low-power sleep mode, get rid of the dependence on the use environment. The product has compact structure, precise design, temperature and linearity compensation function, and integrates short-circuit, instantaneous high voltage, polarity, surge and other comprehensive protection functions, easy to use. Wireless digital signal transmission mode eliminates the tedious wiring and noise interference caused by long cable transmission; Industrial design has extremely high measurement accuracy and anti-interference ability. Wireless sensor nodes can form a huge wireless network, supporting thousands of measurement points to monitor the tilt at the same time, and support professional computer software. Without on-site investigation, it can measure and record the status of the tested object in real time. The safety monitoring system is suitable for remote real-time monitoring and analysis of industrial sites, dilapidated buildings, ancient buildings, civil engineering, various tower incline deformation and other needs. 3.Tilt sensor characteristics and specifications The tilt sensor has the following characteristics;High reliabilityHigh accuracyEasy to operateNot using much electricityLow costSmall size, light weight, low power consumptionAnti-vibration, anti-impact, waterproof and dustproofHigh stability, low noise, strong anti-interference ability   Different types of inclinometer sensors have different specifications to suit different applications. When choosing a tilt sensor, it is important to consider the following factors;Sensitivity Some tilt sensors are more sensitive than others, depending on how the increment you need to measure affects the sensitivity of the desired sensor.Axis number: The number of axes affects the Angle and direction that the sensor can measure.Resolution: The resolution affects the minimum tilt that the sensor needs to detect.Measuring range: What is the measuring Angle in the application? This will affect the type of sensor selected.Accuracy: Different applications may require different degrees of accuracy, so it is important to choose a inclinometer sensors that reflects the requirements.Noise tolerance: Our inclinometer sensors provide standard noise tolerance.Certification: requires that we provide inclinometer sensors for intrinsically safe environments as well as underwater applications. T70-A T70-A industrial grade Inclinometer 2 -axis Acc TLL interface for Aerial work vehicle Gimbal leveling Medical equipment   T7000-K High-performance tilt sensor based on Bluetooth and Zigbee (optional) wireless transmission technology  
  • Measurement of Moving Airfoil Deflection based on Wireless Tilt Sensor
    Measurement of Moving Airfoil Deflection based on Wireless Tilt Sensor Mar 24, 2025
    Key PointsProduct: Wireless Tilt Sensor for Airfoil Deflection MeasurementFeatures: Improved biaxial error model for active airfoil deflection Wireless real-time display (data, curves, 3D models) High accuracy (<0.05°) and fast acquisition (>10 Hz) Automated calibration for unparallel surfacesAdvantages: High precision and efficiency for wing deflection testing Simplified installation and operation with wireless setup Ideal for large aircraft assembly lines, enhancing workflow and reducing labor Based on the underlying measurement principle of the tilt sensor, considering the sensor system error, operation and installation error, and referring to the existing spatial Angle error analysis model, we improve the spatial Angle biaxis measurement error model suitable for the situation of moving airfoil deflection around the horizontal axis, and improve the calibration method according to the working condition. By using wireless transmission as a communication method, a complete set of moving wing deflection test system is built, which can display the Angle information of the moving wing in real time by visual means such as data, curves and three-dimensional models. The deflection Angle measurement accuracy is less than 0.05°, and the acquisition frequency is higher than 10 Hz, which can meet the actual measurement requirements. Modern aircraft manufacturing mainly adopts modular assembly technology, the whole aircraft components in the assembly line to complete modular manufacturing and equipment installation test, and finally complete the docking of large parts on the final assembly pulsating production line to form the whole machine. For large aircraft, there are many types and quantities of movable airfoil, high profile accuracy requirements, many control and coordination links involved, large manufacturing and debugging workload, and complex installation and debugging processes. The detection of deflection Angle is an important part of modular wing assembly test. There are many types and complex structure of the rudder surface of a certain key model, and the tilt sensor equipment installation of the traditional method of wing deflection Angle detection is cumbersome, the types of mechanical fixtures required are large, and the operation of workers is time-consuming and laborious. With the growing demand for various types of high-performance aircraft, the manufacturing tasks of aircraft manufacturers are increasing, and the production line needs an accurate, fast and real-time movable wing automatic inspection operating system that can reflect the production process in real time to improve the production line efficiency and ultimately increase the aircraft output.At present, the commonly used methods to detect the deflection Angle of the active airfoil space include inertial measurement, laser tracker detection, visual detection, coordinate detection, multi-theodolite detection, linear displacement or angular displacement sensor indirect detection, mechanical protractor, etc. The methods are various, but all have certain shortcomings. Therefore, many studies have combined the above methods to improve the accuracy and applicability of measurement. The inertial measurement method based on tilt sensor is relatively portable, the measurement accuracy and efficiency can meet the actual demand, so we finally choose this method to test the deflection of moving airfoil. System design and implementation (1) A biaxial measurement error model is proposed for the scenario of the active airfoil deflecting around the horizontal axis. Considering the actual working conditions of the active airfoil deflecting, a new error variable is introduced to improve the calibration algorithm, so that the tilt sensor calibration algorithm can adapt to the special working conditions of the unparallel mounting surface. The calibrated sensor Angle output accuracy is improved, and the error is within the allowable range, which can meet the high precision testing requirements of the wing moving surface Angle.(2) Complete the design and implementation of a large aircraft wing active wing deflection test system based on wireless communication protocol, and the field verification that it can achieve the mission objectives. Compared with the previous system, the hardware installation of the system does not need to connect wired communication cables, and the operation is simple. The calibration work can be automatically completed through software control, and the accuracy and real-time performance of data transmission under the wireless network can also be guaranteed, which can significantly improve the work efficiency of field active wing deflection test.(3) Only installation errors were considered in the analysis of the measurement model of spatial Angle. In fact, there is coupling between all kinds of errors. In the subsequent research, we can try to identify all kinds of errors of the system as a whole to improve the measurement accuracy of the calibration model. Summary   Micro-Magic's two very popular wireless tilt sensors, T7000-I-Modbus, accuracy can reach 0.001°, resolution 0.0005°, T7000-K-Modbus accuracy moderate 0.1°, resolution 0.01°, you can choose according to your own needs, If you are interested in our wireless tilt sensors, please feel free to contact us.   T7000-I Whatever you needs, CARESTONE is at your side.   T7000-K Whatever you needs, CARESTONE is at your side.  
Subscibe To Newsletter
Пожалуйста, читайте дальше, оставайтесь в курсе, подписывайтесь, и мы будем рады, если вы поделитесь с нами своим мнением.
f y

оставить сообщение

оставить сообщение
Если вы заинтересованы в нашей продукции и хотите узнать более подробную информацию, пожалуйста, оставьте сообщение здесь, мы ответим вам, как только сможем.
представлять на рассмотрение

Дом

Продукты

WhatsApp

Связаться с нами